--- title: Advanced Plastic Engineering canonical: https://env-pexco-stage.kinsta.cloud/capabilities/advanced-plastic-engineering/ --- # Advanced Plastic Engineering [Pexco Capabilities](https://env-pexco-stage.kinsta.cloud/capabilities/) ------------------------------------------------------------------------ Advanced Plastic Engineering ============================ Where Ideas Take Shape ---------------------- Pexco's Advanced Plastic Engineering division provides the technical infrastructure for manufacturing complex plastic components across North America. With 6 in-house tool and die centers, proprietary vacuum calibration systems, advanced metrology capabilities, and comprehensive design engineering services, we engineer solutions from initial concept through high-volume production. Our engineering capabilities deliver the technical precision required for demanding applications in aerospace, medical devices, semiconductor equipment, and industrial systems. ![](https://env-pexco-stage.kinsta.cloud/wp-content/uploads/2025/11/in-house-tooling-1000x1000.jpg) Engineering Capabilities ------------------------ --- ### Vacuum Calibration Technology Precision dimensional control for large-scale and complex extruded profiles. Our house-built vacuum calibration systems deliver exceptional tolerances and repeatability for profiles up to 30"+ wide, including multi-chamber hollow cross-sections that cannot be achieved through conventional sizing methods. [Learn More About Vacuum Calibration](https://env-pexco-stage.kinsta.cloud/capabilities/advanced-plastic-engineering/vacuum-calibration-technology/) ### Industrial CT Scanning & Metrology Non-destructive 3D analysis using Zeiss metrology equipment. Industrial computed tomography (CT) scanning provides complete dimensional validation, internal structure inspection, and quality verification without destructive testing—critical for complex geometries, tight tolerances, and internal features. [Learn More About CT Scanning & Metrology](https://env-pexco-stage.kinsta.cloud/capabilities/advanced-plastic-engineering/industrial-ct-scanning-metrology/) --- ### In-House Tooling & Die Manufacturing Six dedicated tool and die centers across North America eliminate outsourcing delays and maintain direct control over extrusion dies, injection molds, and compression molds. Proprietary tooling designs, rapid modifications, and decades of manufacturing experience translated into optimized tool platforms. [Learn More About Tooling & Die Manufacturing](https://env-pexco-stage.kinsta.cloud/capabilities/advanced-plastic-engineering/in-house-tooling-die-manufacturing/) ### Design Engineering Services Comprehensive technical support from concept through production. Our engineering teams specialize in material selection, CAD modeling, design for manufacturability (DFM), and process optimization across 500+ plastic resins including ultra-high-performance thermoplastics and fluoropolymers. [Learn More About Design Engineering](https://env-pexco-stage.kinsta.cloud/capabilities/advanced-plastic-engineering/design-engineering-services/) Quality Control and Credentials ------------------------------- Pexco maintains comprehensive quality management systems across all manufacturing facilities, with significant investment in state-of-the-art inspection equipment, employee training, and continuous improvement processes. ### Certifications & Registration **ISO 9001:2015 Certified** Quality management system certification maintained continuously since 2003, demonstrating consistent capability to meet customer and regulatory requirements. **ITAR Registered** International Traffic in Arms Regulations registration for defense and aerospace applications. **AS9100 Certified** Quality management system certification for aerospace manufacturing, incorporating ISO 9001 requirements with additional controls for risk management, traceability, configuration management, and supplier oversight required by the aerospace and defense industries. **ISO 13485 Certified** Quality management system certification for medical device manufacturing, ensuring rigorous process controls, documentation, traceability, and regulatory compliance for components used in medical and healthcare applications. ### Quality Systems Comprehensive inspection protocols including incoming material verification, in-process monitoring, statistical process control (SPC), and final inspection. Advanced inspection equipment including CMMs (coordinate measuring machines), optical comparators, vision systems, and automated inspection technologies. Full material traceability and lot tracking for regulated industries. Materials & Resins ---------------------- Pexco processes over 500 different plastic resins across our Advanced Plastic Engineering capabilities. Material selection, processing parameters, and tooling strategies are optimized for each resin family. ![](https://env-pexco-stage.kinsta.cloud/wp-content/uploads/2025/11/AdobeStock_619634878-1-1000x1000.jpeg) #### Imidized Polymers PAI (Polyamide-imide), PBI (Polybenzimidazole) #### Advanced Fluoropolymers PTFE (Flexible & Rigid), PC/TFE, EC/TFE, ETFE, FEP, PFA, HP PFA, UHP PFA, PVDF #### Advanced Thermoplastics PEEK, PSU (Polysulfone), PEI (Ultem), PPS (Polyphenylene Sulfide) #### General Plastics (Engineering Grade) PU (Polyurethane), PA (Nylon), PC/PBT #### **Commodity Plastics** PVC/FPVC/RPVC, LLDPE, Polycarbonate #### Elastomers EPDM (Sponge & Dense), Silicone (Sponge & Dense), Neoprene, Nitrile, SBR, Polyisoprene, TPE, CIR #### Custom & Filled Materials Glass-filled, carbon-filled, UV-stabilized, flame-retardant, custom color matching, high-temperature compounds Why Choose Pexco? ----------------- 6 in-house tool and die centers across North America --- Industrial CT scanning with Zeiss metrology equipment --- House-built vacuum calibration systems for large-scale profiles --- ISO 9001:2015 certified quality systems --- ITAR registered for aerospace and defense applications 500+ plastic resins processed with optimized parameters --- Tolerances to ±0.001" on injection-molded components --- Tolerances to ±0.005" on complex hollow extruded profiles --- In-house engineering, tooling, and metrology eliminates vendor dependencies --- Decades of experience with ultra-high-performance thermoplastics and fluoropolymers Related Capabilities -------------------- Get Started ----------- Contact Pexco's engineering team to discuss your technical requirements, material selection, or tooling challenges. [Request a Quote](https://env-pexco-stage.kinsta.cloud/request-a-quote/) [Contact Engineering/Sales](https://env-pexco-stage.kinsta.cloud/contact-us/)